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Failure Analysis was done to analyse these cracks. Cracked area is analysed by Field Metallography. Cracked removed areas already welded by client. 3" thick stiffner ring found welded at the OD of the furnace shell. This resulted Thermal Fatigue and Cracking.
 
 
Hydrogen induced crack detected in tube sheet - stay rod welded area. Hydrogen induced crack detected in tube sheet - stay rod welded area. Digital Ultrasonic unit is being used to scan stainless steel pressure vessel.
 
 
Cracked area analysed by Grain structure photo taken by Field Metallography. Pitting Corrosion detected in stainless steel pressure vessel due to ageing. Pitting Corrosion detected in stainless steel pressure vessel due to ageing.
 
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