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Findings

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  • Findings
Toe Crack revealed by PT on Secondary Super Heater Header Link Circumferential Butt Joint
Crack Revealed by WFMT on Support Plate Weld of Secondary Screen on Steam Drum
Analyzing Grain Structure for Creep damage at our laboratory NDE Inspections- Trichy.
Cracked area analysed by Grain structure photo taken by Field Metallography.
Thermal Fatigue crack detected at sharp corner of man hole opening.
Crack seen at the inner surface of furnace shell at stiffener ring area.
Hydrogen induced crack detected in tube sheet - stay rod welded area.
Thermal Fatigue cracks detected by MT on header flange fillet weld.
Main Steam Line butt joint has Thermal Fatigue crack revealed by MT.
Hydrogen induced crack detected in tube sheet - stay rod welded area.
Pitting Corrosion detected in stainless steel pressure vessel due to ageing.
Pitting Corrosion detected in stainless steel pressure vessel due to ageing.
Visual inspection - Secondary SH tubes affected by High temperature corrosion.
Water leaking from the crack at the corner joint of Boiler shell - Failure Analysis carried out by us.
De-Super Heater pipe butt joint has Thermal Fatigue crack revealed by MT during RLA.
Crack indication revealed by MT on the De-Super Heater fillet weld
Toe crack found on stub fillet weld by Visual inspection
Toe crack detected on stub fillet weld by Dye Penetrant Testing
Toe crack detected on header link fillet weld by Visual Inspection
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LATEST NEWS

Recent RLA Study of NDE INSPECTIONS - 2024:

M/s. JSW Energy Limited, Toranagallu - SBU#2 / Unit#1 / 300 MW.

M/s. BMM Ispat Limited, Vijayanagara (Dt), Karnataka - CFBC Boiler / Unit-1 / 270 TPH

M/s. Indian Cane Power Limited, Uttur, Karnataka - Bi-Drum water Tube Boiler / 125 TPH

M/s. Mangalore Refinery and Petrochemicals Limited, Mangalore - WHRB / 101.8 TPH

M/s. The Ramco Cements Limited, Govindapuram, Ariyalur - AFBC Boiler / Unit #1 / 85 TPH

M/s. Goa Sponge & Power Limited, Santona, Sanguem (Tk), Goa - WHRB / 38 TPH

M/s. Sunvik Steels Pvt Ltd., Tumukur, Karnataka - WHRB / UNIT #2 / 10 TPH

M/s. Janki Corp Limited, Bellary, Karnataka - WHRB - #1 / 10.5 TPH

M/s. Minera Steel & Power Pvt Ltd., Bellary, Karnataka - WHRB /10 TPH

Recent RLA study of NDE INSPECTIONS - 2023:

M/s. Tuticorin Thermal Power Station, Tuticorin, Tamilnadu - Unit #5 / 210 MW.

M/s. ACC Ltd., (Unit: Wadi Cement Works), Kalaburagi, Karnataka - Boiler-6 / 110 TPH / CFBC Boiler.

M/s. JSW Energy Limited, Toranagallu, Karnataka - Boiler-9 / 110 TPH / BFG Boiler.

M/s. Tamilnadu Newsprint and Papers Limited (TNPL), Karur, Tamilnadu - 60 TPH / Water Tube Boiler.

M/s. Sathavahana Ispat Limited, Bellary, Karnataka - Boiler-1 / 120 TPH / WHRB.

M/s. UltraTech Cement Limited (Unit: Rajashree Cement Works), Malkhed road, Karnataka - Unit #2 / 95 TPH / AFBC Boiler.

RLA study of NDE INSPECTIONS:

M/s. Southern Petrochemical Industries Corporation Ltd. (SPIC), Tuticorin, Tamilnadu - 90 TPH / Water Tube Boiler.

M/s. UltraTech Cement Limited (Unit: Rajashree Cement Works), Malkhed road, Karnataka - Unit #3 /95 TPH / CFBC Boiler.

M/s. Kesoram Industries Ltd. (Unit: Vasavadatta Cement Works), Kalaburagi, Karnataka - Unit #1 - 70 TPH, Unit #3 & #4 - 80 TPH / AFBC Boilers.

M/s. Kothari Sugars & Chemicals Limited, Trichy, Tamilnadu - 40 TPH x 2 / Water Tube Boiler.

M/s. JSW Steel Limited - Salem Works, Salem, Tamilnadu - 32 TPH / BFG Boiler & 45 TPH / WHRB.

M/s. Dalmia Cement (Bharat) Limited, Ariyalur, Tamilnadu - 125 TPH / CFBC Boiler.

M/s. TCP Limited - Power Division, Thiruvallur, Tamilnadu - 275 TPH / Water Tube Boiler.

M/s. Seshasayee Paper & Boards Limited, Tirunelveli, Tamilnadu - 50 TPH / AFBC Boiler.

M/s. The Etikoppaka Co-operative Agricultural & Industrial Society Ltd., Visakhapatnam, Andhra Pradesh - 33.5 TPH - Water Tube Boiler.

M/s. Tamilnadu Newsprint and Papers Limited (TNPL), Karur, Tamilnadu - 197.7 TPH / Water Tube Boiler.

M/s. Southern Petrochemical Industries Corporation Ltd. (SPIC), Tuticorin, Tamilnadu - 120 TPH / ASGU Boiler.

M/s. Hindustan Organic Chemicals Limited, Ernakulam, Kerala - Boiler-1 / 20.8 TPH / Water Tube Boiler.

M/s. Ultratech Cements Limited, Reddipalayam, Tamilnadu - 55 TPH / FBC Boiler.

M/s. Hindalco Industries Limited, Belagavi, Karnataka - Boiler-4 / 36 TPH / Water Tube Boiler.

M/s. Steel Authority of India Limited (SAIL), Salem Steel Plant, Tamilnadu - 12.5 TPH / WHRB.

M/s. JSW Steel Ltd., Salem, Tamilnadu - 127 TPH / AFBC Boiler.

M/s. Dalmia Cements (Bharat) Limited, Dalmiapuram, Tamilnadu - 125 TPH / AFBC Boiler.

M/s. Tuticorin Thermal Power Station, Tuticorin, Tamilnadu - Unit #1 / 210 MW.

M/s. Bannari Amman Sugars Limited, Sathyamangalam, Tamilnadu - 120 TPH / AFBC Boiler.

M/s. Kerala Minerals and Metals Ltd., Kollam. Kerala - Boiler-1 / 33 TPH / Water Tube Boiler.

M/s. Thirumalai Chemicals Ltd., (TCL) Ranipet / Dahej , Tamilnadu - Unit #2 / 25 TPH / Water Tube Boiler.

M/s. The ACC Ltd., Wadi, Gulbarga, Karnataka - Boiler-1 / 110 TPH / AFBC Boiler.

M/s. The West Coast Paper Mills Ltd., Dandeli, Karnataka - 60 TPH / AFBC Boiler.

M/s. Tuticorin Thermal Power Station, Tuticorin, Tamilnadu - Unit #4 / 210 MW / Water Tube Boiler.

BHEL RLA SINCE 2008 TO TILL DATE:

NDT (PT, MT, UT, VT & Dimensional Measurement) carried out for the following sites with BHEL team during RLA Study

M/s. Jindal Stainless Limited, Jajpur, Odisha - Unit #1 & #2 - 125 MW.

M/s. Anpara Thermal Power Station, Uttar Pradesh - Unit #2, #3 - 210 MW & Unit #5 - 500 MW.

M/s. Surat Lignite Power Plant, Gujarat - Unit #1 & #2 - 125 MW.

M/s. Raichur Thermal Power Station, Karnataka - Unit #2, #3, #5, #6 & Unit #7 / 210 MW.

M/s. Gandhinagar Thermal Power Station, Gujarat - Unit #2, #3, #4 & Unit #5 / 210 MW.

M/s. Chandrapur Super Thermal Power Station (CSTPS), Maharashtra - Unit #5, #6 & Unit #7 / 500 MW.

M/s. Khaperkheda Thermal Power Station, Maharashtra - Unit #1, #2 & Unit #4 / 210 MW.

M/s. Koradi Thermal Power Station, Maharashtra - Unit #6 / 210 MW

M/s. Tata Power Trombay Thermal Plant, Maharashtra - Unit #5 / 500 MW.

M/s. Wanakbori Thermal Power Station, Gujarat - Unit #1, #2, #3, #4, #5, #6 & Unit #7 / 210 MW.

M/s. Rashtriya Ispat Nigam Limited (RINL Steel Plant), Andhra Pradesh - Unit #3, #4 & Unit #5 / 330 TPH.

M/s. Mejia Thermal Power Station, West Bengal - Unit #1, #2 & Unit #3 / 210 MW.

M/s. The Fertilisers and Chemicals Travancore Limited (FACT), Kerala - Unit #1, #2 & Unit #3 / 60 TPH.

M/s. Ukai Thermal Power Station (GSECL), Gujarat - Unit #1 & #2 - 120 MW, Unit #3, #4 & #5 / 210 MW.

M/s. Sikka Thermal Power Station, Gujarat - Unit #1 / 120 MW.

M/s. Barauni Thermal Power Station, Bihar - Unit #7 / 110 MW.

M/s. Obra Thermal Power Station, Uttar Pradesh - Unit #13 / 200 MW.

M/s. Sabarmathi Thermal Power Station, Gujarat - ‘D’ Station - 120 MW & ‘E’ Station 110 MW.

M/s. National Aluminium Company Limited (NALCO) - Damanjodi, Odisha - Unit #2 & Unit #3 / 200 TPH & Captive Power Plant, Odisha - Unit #6 / 120 MW.

M/s. Kutch Lignite Thermal Power Station, Gujarat - Unit #1 & Unit #2 / 70 MW.

M/s. Nasik Thermal Power Station, Maharashtra - Unit #5 / 210 MW.

M/s. CESC Limited - Southern Thermal Power Station, West Bengal - Unit #2 / 67.5 MW.

M/s. Patratu Thermal Power Station, Jharkhand - Unit #9 & Unit #10 / 110 MW.

Condition Assessment study of NDE INSPECTIONS:

M/s. Khaperkheda Thermal Power Station, Maharashtra, Unit #1 & 2 - 210 MW.

M/s. Chandrapur Super Thermal Power Station, Maharashtra, Unit #3 & 4 - 210 MW.

M/s. ITC Limited, Bhadrachalam, Telangana, SRB-4 - 950 TDS / Day.

Ultrasonic Testing on Water Wall Tubes to find Hydrogen Embrittlement for BHEL:

M/s. IOCL Paradeep, Odisha - 600 MW (Unit - 4).

Ultrasonic Testing on Water Wall Tubes to find Hydrogen Embrittlement for NDE Inspections:

M/s. Bannari Amman Sugars Limited, Sathyamangalam, Tamilnadu - 120 TPH / AFBC Boiler.

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